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Home / Technical Info / ITC

ITC - The Institute of Ceramic Technology.
An example of Spanish ceramic design and architecture

 

The new ITC Headoffice

Since last September, the Institute of Ceramic Technology (ITC), a prestigious Spanish ceramic research institute has new a headoffice located at the Campus of the Jaume I University of Castellón (Spain), which clearly shows the search for new uses of ceramics in architecture.

The works of the new building, structured with three floors, a semi-basement and pilot floor (with a constructed area of 6000 m2), were directed by the Technical Department of the Jaume I University, which has also been in charge of the project and design of the building.

Besides the ceramics of the exterior and interior paving and facing, bathrooms, laboratories, research labs, etc. Two ceramic appliqués of all the building stand out above all: a mural along the main staircase and the decorations of the back façade. The products of Spanish ceramic companies were used in their elaboration: Stoneware from Nules, Fabresa, Saloni, Porcelanosa, Venis, Porcelanatto and Taulell. Both the ceramic mural as well as the back façade were designed by the Association for the Promotion of Ceramic Industrial Design (ALICER) of Castellón (Spain).

The objectives attained through these two appliqués have been to distinguish the building with an emblematic ceramic contribution, giving it an artistic mural character and, to include a chromatic variable to a fundamentally monochrome brick-faced work (a character that was defined in the overall project of the Campus). The initial technical conditions were to facilitate placement at the site and to work with industrialised ceramic material.

The mural project, called SUNIÓN, answers to the proposal to obtain a ceramic facing for the wall with the elevator, surrounded by a raised spiral staircase. The mural, spread out along the four floors, ends surrounding the frame of the doors of the elevator.

The main façade is divided into three bodies that display the interior organisation of the spaces. In the central body, the entrance doors open and between them, a glass-like mass in the form of a triangular prism was constructed to protect the interior; at the same time it conjectures the cylindrical shape of the core of the staircase.

The analysis of this mass as a pillar and articulating axis of the entrances led to the study of different rhythms in which a formal discourse could be developed; vertical or horizontal, ascending or descending. The spiral rhythm marked by the raised staircase was rejected in order to maintain the horizontal division of the different floors, thus enhancing the mural to look like a reality dependent on the structure into which it was inserted.

In addition, the layout of the mural allows three views: a practically complete view of the mural from the outside, a fragmented view made easy by the course of the staircase and, a partial view from the entrance to the floor itself.

The strong character of the geometrical figure together with the light and the colour, are the starting point for the search for elements that are part of the composition, until they conclude enhancing the symbology of the column, as a pillar of Mediterranean culture and a synthesis of balance, order and measurement, as it is a building with a marked scientific and academic nature.

Abstract disarrangements and figurative elements that symbolise the development of daylight and pay homage to Mediterranean artists, have been chosen for the design. In an effort to maintain its current nature, references were looked for in the works of contemporary artists: the surrealist abstraction of Miró, the powerful strokes of Picasso, the luminosity of Sorolla, the minimalism of Mompó.

The column has an ascending view that coincides with each one of the levels: coinciding with the basement, the sea is outlined; on the ground floor a picture of dawn is elaborated with the chromatic palette of Mompó; on the first floor, Picasso's dove gives way to the luminosity of midday and on the last floor, Miró's star and moon light up the night. The figurative elements of the star, the moon, the sun, the dove, the arrow and the fish are interconnected like a tape, giving the notion of Calder's spatial movement.
The selected tiles measure 5 X 5 cm. in 12 different colour ranges, so as to allow colouring the backgrounds and outline symbols. Likewise, in order to facilitate the placing of the tiles, it was opted to work with a module of 8 x 8 meshed tiles with a 2 mm joint, with different designs or repetitive modules for each one of the backgrounds of each zone and the central modules that reproduced the picture.

EThe layout of the pieces and the four angles (0º, 90º, 180º, 270º) was studied in the design process of the modules for the creation of the four backgrounds, such that a similar effect was obtained in any one of them and to avoid the creation of identifiable and unnecessary symbols in their repetition. A total of eleven modules were obtained: four repetitive modules in which the colours that define the light and space of each zone participate. In the strip of the sea and of the night, these repetitive modules are combined with other plain ones. In addition, 5 transition modules were projected with the aim of interconnecting the different lights, thus avoiding abrupt breaks.

A total of 268 different modules with the same basic characteristics as the ones before were used to define the picture: 5 x 5 cm tiles of twelve different colours, netted in modules of 8 x 8 tiles. This is Sunión in figures: 196 m2 of tiles, 708 modules, 279 different modules, 45,312 tiles of 5 x 5 cm. And 28,320 of mesh.

The project of the back façade called SIGNOS, is divided into three bodies like the main façade. The central body is subdivided into four different bays by means of three pilasters. Several windows open in the pilasters on the first and second floors, giving way to eight large panels measuring 314x216 cm.

Allegoric symbols are inlaid in them. On the first floor, the symbols selected are four elements that represent different areas of work of the institute: raw materials, floor and wall tiles, artistic ceramics and service ware. On the second floor, they chose elements that are used in ceramic processes: air, earth, fire and water.

The material used is porcelain stoneware of different colours that are in harmony with the symbols that they represent. These symbols are made by means of computerised hydraulic cutting, whereby they are inserted without joints in the central tiles of the panel. The tiles are marked by means of a vectorial programme and the information is transmitted digitally.

In the layout of the mosaic tiles, it has been borne in mind that they do not coincide with the mesh of the joint of the base tiles, and they have been laid out inside a 3 x 3 tile module.

Pts. 620 million were invested in the ITC building, of which 70% came from the regional development fund (ERDF), of which the European Union and the Administration of Valencia itself participated 70% and 30% respectively. The remaining 30% was financed with funds of the institute, obtained from research carried out over the past years.

The President of the Generalitat Valenciana officially opened the building on 24 January 1997.


History of the ITC

Since 1969 the Institute of Ceramic Technology (ITC) has been contributing towards the technological evolution of the ceramic industry. The seed of what is currently the ITC was gestated in the bosom of the University of Valencia under the name of Institute of Technical Chemistry. This Institute was founded with the aim of offering technical support to the industries of the Community of Valencia, although six years later all its activities were centred exclusively on the ceramic sector.

In 1984 the Ceramic Industry Research Association (AICE) was founded in response to the growing interest that the activities of the Institute aroused in the companies of the sector. The Association and the University Institute entered into a collaboration agreement, whereby both institutions would share premises, equipment and staff.

It was in 1992 that a common image was adopted by both institutions and they became the Institute of Ceramic Technology (ITC).

Initially the activities of the Institute were carried out in the basements of the old Faculty of Science at Paseo al Mar. Subsequently in 1979, the Institute was transferred to the new Faculty of Chemical Science at the Burjassot Campus. In 1984, some of the activities of the ITC were commenced at the new building of the University College of Castellón. Finally, and after a brief pass through the premises of the Valencia Business Centre in 1992, all the staff and equipment of the Institute were transferred to Castellón, in order to ensure more direct and efficient contact with the major subsectors of the Spanish ceramic industry, whose companies are chiefly located in the province of Castellón.

Until the month of August of this current year, the Institute's laboratories were located at the University Campus on the Borriol Road of the Jaume I University, where its staff and equipment was dispersed over four different floors and in distant buildings, due to a lack of space.

From September of this year, the activities of the ITC are being carried out in a new building located on the Riu Sec University Campus, that has been financed with ERDF funds and funds belonging to the IUTC.

Areas of action and activities

The main areas of action of the ITC are: raw materials, manufacturing processes and finished products. These areas entail the following areas: research, development and technological counselling, technology transfer, technological training and services.

Research and Development and Technological Counselling

In collaboration with companies of the ceramic sector, the ITC carries out a number of Research and Development and Technological Counselling activities directed towards improving the quality of products and manufacturing processes.

The needs of the ceramic sector are observed by the ITC technicians, who are constantly in touch with the reality of the industry, as required by their tasks of Technological Counselling. As a result of this counselling, the priorities of the Research and Development are fixed and the research projects that are carried out with the different companies are established.

Thus, Research and Development and Technological Counselling are considered to be a single activity directed towards the creation of new ceramic products, to improve the existing ones, to better know the stages which comprise the manufacturing processes and the design of new appliances and/or manufacturing procedures.

Technology Transfer

Aware that the companies of the ceramic sector cannot generate all the technology they require, the ITC has enhanced the technology transfer activity, understood to be the exploration, assimilation and implantation of new technology used in other manufacturing processes.

Technology transfer began when the need for certain technology was observed in companies of the ceramic sector. Thus, they proceeded to grasp new ideas from fairs and technology forums, visited companies of other industrial sectors, consulted databases, scientific articles and technical magazines, etc.

If the technology found does not require to be previously adapted to the peculiarities of ceramic processing, it is directly transferred through the technological counselling services of the ITC. In the majority of the cases however, the technology cannot be directly incorporated into the sector, which is when the research and development activities are required, to adapt the technology concerned to the needs of the manufacturing processes of the ceramic industry.


Training

Since it was established, the ITC has considered the training of technicians of the sector and its own staff, to be a priority, due to the inevitable need to be up to date in their knowledge. In order to fulfil this function, seminars and conferences are organised and held at the Institute itself, and courses and training activities are given outside the Institute.

With the aim of spreading the knowledge obtained from the research carried out at the ITC, training activities are organised for people with technical responsibilities at different companies, thus helping to increase their knowledge and in the end, the quality and competitiveness of the final product.

The Institute's link to the Jaume I University is specially strong as regards training, given that 18 lecturers of the Chemical Engineering Department carry on research activities at the Institute.

Since 1989, technicians at the Institute have been lecturing on Industrial Chemistry at the Faculty of Chemical Science of the Jaume I University. In addition, since 1993 they also give lectures on Ceramic Technology at the School of Chemical Engineering of the University of Castellón. Mention must be made that the latter is the first degree with ceramic subject matter that is granted in Spain.

Technological Services

The technological services offered by the ITC may be divided into four areas: analyses and testing, finished product laboratory, quality guarantee and information and documentation.

The ITC has the appropriate scientific instruments and qualified human resources required to carry out most of the analyses and testing requested by companies of the ceramic sector.

The finished product laboratory is accredited by the National Certification Entity to carry out standardised testing on ceramic tiles, ceramic materials for construction and sanitary ceramic appliances.

It is the undertaking of the Quality Guarantee Unit to ensure the implantation and maintenance of the ITC Quality System and divulge, counsel and support the implantation of ISO 9000 quality systems in the ceramic industry.

The Information and Documentation Unit covers the information needs that arise inside and outside the Institute, as a result of the scientific, technological, teaching and training activities carried on. To do this, all the documents published in the field of ceramic technology are selected and compiled. Likewise, a documentary service is offered through a quarterly publication that includes the table of contents of the magazines received at the ITC documentation centre.

 

 
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